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Worldpeak RG405 Pre-Terminated Cable Assembly

Material & Craftsmanship: Solid copper-tin outer conductor with PTFE dielectric
Application & Users: Ideal for aerospace engineers and RF laboratories

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  • Overview

Overview

Product Brief Overview

Worldpeak RG405 pre-terminated cable assembly represents a high-performance solution designed for demanding microwave and millimeter-wave applications. Built using 0.085-inch semi-rigid coaxial cable featuring a solid copper-tin outer conductor and a PTFE dielectric, Worldpeak RG405 pre-terminated cable assembly operates reliably up to 61 GHz. Every single Worldpeak RG405 pre-terminated cable assembly undergoes 100 percent Vector Network Analyzer testing on calibrated stations prior to shipment. Accompanied by a comprehensive test report detailing insertion loss and VSWR data, Worldpeak RG405 pre-terminated cable assembly supports eight diverse connector families, ranging from SMA interfaces up to precision 1.85mm millimeter-wave options. RF laboratories, aerospace engineers, and semiconductor testing specialists choose Worldpeak RG405 pre-terminated cable assembly for dependable high-frequency signal integrity, excellent phase stability, and guaranteed performance across complex electronic systems.

Detailed Product Description

Worldpeak RG405 pre-terminated cable assembly is engineered to meet the stringent demands of modern high-frequency engineering environments. As a cornerstone of precision RF interconnects, Worldpeak RG405 pre-terminated cable assembly utilizes a robust 0.085-inch semi-rigid coaxial cable structure. The solid outer conductor of Worldpeak RG405 pre-terminated cable assembly provides exceptional shielding effectiveness, preventing electromagnetic interference while maintaining a stable 50-ohm impedance.

Worldpeak understands that high-frequency design requires absolute precision, which is why every Worldpeak RG405 pre-terminated cable assembly is manufactured using advanced strip-and-crimp tooling. This factory-controlled manufacturing process eliminates the variability and performance degradation commonly associated with manual field termination. Whether deployed in dense laboratory test benches or integrated into compact aerospace hardware, Worldpeak RG405 pre-terminated cable assembly delivers consistent signal transmission, minimal attenuation, and superior return loss across a wide frequency spectrum.

Key Features and Connector Options

Worldpeak RG405 pre-terminated cable assembly accommodates a comprehensive selection of connector interfaces, giving engineers maximum design flexibility. The versatile connector options available for Worldpeak RG405 pre-terminated cable assembly include:

  • SMA Interfaces: Available in male and female configurations, supporting compact threaded connections and high-density RF modules up to 18 GHz.

  • SMP Interfaces: Offered in male and blind-mate female bullet designs, enabling push-on connections for phased-array systems up to 40 GHz.

  • 2.92mm (K) Interfaces: Precision threaded options designed for millimeter-wave test equipment and instrumentation operating up to 40 GHz.

  • 2.4mm Interfaces: High-frequency connectors built for 50 GHz millimeter-wave setups and advanced 5G FR2 testing applications.

  • 1.85mm (V) Interfaces: Instrument-grade connectors engineered for broadband measurements up to 67 GHz and emerging research environments.

  • MCX and MMCX Interfaces: Ultra-miniature and micro-miniature snap-on options for compact IoT devices, GPS modules, and mobile hardware up to 6 GHz.

  • SSMA Interfaces: Miniature threaded variants offering vibration-resistant performance for aerospace payloads and military communication systems.


Technical Specifications and Parameters

Reviewing the core parameters of Worldpeak RG405 pre-terminated cable assembly ensures proper integration into your system architecture:

  • Cable Type: 0.085-inch semi-rigid coaxial cable

  • Outer Diameter (OD): 2.6 mm

  • Characteristic Impedance: 50 ohms

  • Dielectric Material: PTFE (Polytetrafluoroethylene)

  • Outer Conductor: Solid copper-tin composite

  • Operating Frequency: Up to 61 GHz (depending on connector selection)

  • Length Tolerance: Standard tolerance of plus or minus 1 mm for assemblies under 300 mm

  • Phase Matching: Available in multi-channel sets matched to plus or minus 3 degrees at the specified frequency

  • Quality Verification: 100 percent factory tested using a calibrated Vector Network Analyzer (VNA)


Technical Advantages and Expert Insights

Selecting Worldpeak RG405 pre-terminated cable assembly offers distinct technical advantages over traditional field-assembled alternatives. Terminating 0.085-inch semi-rigid cable manually presents significant challenges. The compact dimensions require specialized strip tooling, and the solid outer conductor does not tolerate rework or bending errors. Furthermore, verifying performance parameters above 40 GHz requires access to a high-frequency VNA and professional calibration standards.

Worldpeak addresses these challenges by supplying factory-certified assemblies that eliminate uncertainty. Each Worldpeak RG405 pre-terminated cable assembly arrives with an individual test data report verifying insertion loss and VSWR. This meticulous quality control ensures that design engineers can trust their signal paths from the moment of installation, saving valuable development time and preventing costly measurement errors during critical testing phases.

Target Applications

Worldpeak RG405 pre-terminated cable assembly serves a broad spectrum of advanced industries and specialized use cases:

  • Millimeter-Wave VNA Calibration: Utilizing 2.92mm K male configurations to provide phase-stable semi-rigid connections for vector network analyzer calibration up to 40 GHz.

  • Phased-Array Beamformer Interconnects: Employing SMP male to SMP female bullet configurations to facilitate high-density board-to-board links within active electronically scanned array modules.

  • Probe-Station RF Link: Integrating 1.85mm V male and 2.92mm K female interfaces to connect sensitive probe tips to instrument ports for accurate on-wafer S-parameter measurements.

  • Compact Avionics Modules: Utilizing SSMA male and female connectors to provide vibration-resistant, lightweight signal paths for airborne radar and satellite communication payloads.


Frequently Asked Questions

Q: When should I choose 2.92mm (K) connectors over SMA for Worldpeak RG405 pre-terminated cable assembly?
A: SMA connectors are specified up to 18 GHz and offer a cost-effective solution for standard applications. The 2.92mm (K) interface extends operational bandwidth up to 40 GHz while remaining mechanically compatible with SMA female ports. If your system operates above 18 GHz or requires mode-free performance through the K-band, Worldpeak recommends specifying 2.92mm connectors.

Q: Can Worldpeak RG405 pre-terminated cable assembly units be bent after connector installation?
A: Semi-rigid cable is permanently formed to shape prior to connector attachment. Post-termination bending can place excessive mechanical stress on the solder joint or internal crimp. Worldpeak offers custom pre-formed assemblies manufactured to your specific routing geometry using precision tooling to maintain proper bend radii.

Q: What information should be included in a quotation request for Worldpeak RG405 pre-terminated cable assembly?
A: To receive an accurate quotation, please provide the desired connector types and genders for both ends, total assembly length, quantity, specific forming or bending requirements, phase-matching tolerances if applicable, and confirmation of whether individual VNA test reports are required.

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